Applications

Spatial ALD applications for thin films are wide and serve a variety industries that are crucial in the energy transition. Our thin film equipment using superspatial ALD can benefit them all.

Discover our spatial ALD applications

Superspatial ALD makes spatial ALD technology commercially viable for a multitude of applications.

Batteries with superspatial ALD, Concept of a home battery packs alternative electric energy storage system at modern home garage wall as backup or sustainable energy concepts. MZ

Batteries

Imagine safer and more stable batteries with unrivalled range and fast charging. Superspatial ALD enables you to revolutionise battery performance.

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Superspatial ALD application for Solar PV enables flexible panels, for instance on a car roof.

Solar PV

Imagine challenges on stability and costs for scaled up production of flexible solar cells solved. Unleash the potential of organic and perovskite with Superspatial ALD.

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OLED with Superspatial ALD, A futuristic energy storage system with glowing pipes and digital screens displaying data, representing the integration of advanced technology in sustainable power solutions.

OLED

Imagine large-area and next generation OLED screens manufactured at a low production price combined with long lifetime. Superspatial ALD is here to make that happen.

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Food packaging with superspatial ALD coating, worker in purple jacket and gloves packing food on a conveyor belt in a warehouse, ready for packaging in plastic trays at a fast-food restaurant, captured in high-quality

Packaging

Imagine extended shelf life of products thanks to packaging with high barrier properties, produced with high throughput and uptimes. Get it done with superspatial ALD thin films.

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With Superspatial ALD, you can develop thin films of very high quality, free from pinholes over large surface areas. Atomic-level control over the film thickness results in extremely uniform and conformal layers, even over large areas and complex topographies. Pinhole-free layers ensure better barrier properties, better stability and product lifetime.

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Sustainable production with atomic precision 

Using resources with the precision of a single atom, superspatial ALD enables you to produce thin films sustainably while reducing cost and complexity. Superspatial ALD does not use a vacuum, nor does it require high temperatures. The high precursor utilization and low energy consumption make it significantly more energy efficient compared to other thin film coating methods such as PVD, thermal CVD or PECVD. The use of scarce and precious materials can be reduced significantly by the formation of dense and high-quality layers while maximizing performance and stability.

Spatial ALD applications made commercially viable with the thin film machine by Kalpana Systems

High throughput production

Our roll-to-roll technology facilitates high throughput production, making spatial ALD for thin film commercially viable. Through the helical web transport, we can ensure a high throughput. Many layers can be made in one process, making it the ideal method for depositing a thin multilayer barrier coating fast, and cheap. Operating at low temperatures and atmospheric pressures, the roll-to-roll production machine is easy to integrate into the existing production lines.

Spark your imagination

Are you currently producing thin film material and interested in exploring the advantages of nanocoating for your product? Discover how our thin film equipment can help you disrupt your sector and download the product sheet.

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Frequently asked questions

  • Super spatial ALD serves multiple high-value markets:

    Solar Cells: Encapsulation barriers for flexible perovskite and organic solar cells, electron transport layers (ETL) and hole transport layers (HTL), buffer layers between active materials and electrodes, and ultra-thin interface layers improving charge extraction efficiency.

    OLED Displays: Barrier layers and encapsulation for organic light-emitting diode displays and lighting, enabling large-area screens with long lifetimes and low production costs.

    Batteries: Deposition of artificial solid electrolyte interfaces (SEI), protective coatings for electrodes, and separators to enhance safety, stability, energy density, and charging speed in lithium-ion and solid-state batteries.

    Packaging: High-barrier coatings for food and non-food packaging applications, extending shelf life while maintaining recyclability. Ideal for sustainable packaging requiring both performance and environmental responsibility.

  • For perovskite and organic solar cells, the technology addresses critical commercialization barriers:

    - Long-term stability and durability issues through effective encapsulation

    - Moisture and oxygen ingress prevention with pinhole-free barrier layers

    - Cost-effective manufacturing at scale with high throughput

    - Low-temperature processing suitable for temperature-sensitive materials

    - Precise interface engineering improving charge transport and extraction

    - Bridging the gap from laboratory efficiencies to industrial-scale production.

  • The technology enables safer, more stable batteries with:

    - Artificial SEI layers controlling lithium deposition and preventing dendrite formation

    - Protective coatings on cathodes and anodes extending cycle life

    - Enhanced separator properties preventing short circuits

    - Improved electrolyte stability and interface compatibility

    - Higher energy density through optimized layer structures

    - Faster charging capabilities with better charge transport

  • For flexible packaging applications, super spatial ALD provides:

    - Ultra-high barrier properties preventing moisture and oxygen transmission

    - Conformal coating on complex packaging geometries

    - Compatibility with recyclable mono-material structures

    - High throughput production suitable for packaging volumes

    - Extended shelf life for food products

    - Maintained flexibility and mechanical properties

    - Cost-effective solution for sustainable packaging requirements.

  • Yes, multiple layers can be deposited in a single process run, making Superspatial ALD ideal for multilayer barrier coatings and complex functional layer stacks. This capability is particularly valuable for applications requiring alternating materials or gradient structures.

  • The technology can deposit various metal oxides (such as aluminium oxide, titanium oxide, zinc oxide, nickel oxide), as well as other functional materials depending on application requirements. The system accommodates different precursor chemistries and can be configured for specific material systems.